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Application scenarios of industrial tension and pressure sensors

2025-10-26

Application scenarios of industrial tension and pressure sensors

As a core component of mechanical measurement, industrial tension and compression force sensors cover multiple key fields in their application scenarios. The following are typical application classifications and examples:

I. Mechanical Manufacturing and Processing

Tool Wear Monitoring: By monitoring changes in cutting force in real time, the degree of tool wear is judged and warned to avoid a decrease in processing accuracy.
Process Optimization: Precisely measure cutting forces in processes such as milling and turning, and adjust parameters to improve processing efficiency.

II. Automation and Robotics

Precision Assembly: Multi-dimensional force sensors are integrated at the end of robots to realize force control in operations such as grabbing electronic components and tightening screws.
Production Line Quality Inspection: Detect bolt tightening torque, packaging material tension, etc., to ensure product consistency.

III. Energy and Heavy Industry

Wind Power Generation: Monitor blade flapping and swaying forces to optimize power generation efficiency.
Lifting Equipment: Real-time monitoring of hoisting loads to prevent overloading accidents.

IV. Construction and Transportation

Bridge Monitoring: Steel cable tension detection ensures structural safety.
Rail Transit: Measure rail tensile force to evaluate track stability.

V. Material Testing

Steel Performance Analysis: Obtain data such as elastic deformation and yield strength through tensile testing machines to optimize production processes.

VI. Other Fields

Medical Equipment: Force feedback for surgical instruments.
Sports Equipment: Tension monitoring of fitness equipment.

The selection of industrial tension and compression force sensors needs to comprehensively consider range, accuracy, and environmental adaptability. For example, S-type structures are suitable for high-precision scenarios, while miniature sensors are used for applications with limited space.

Strain Gauge Load Cell

Single Point Load Cell

Shear Beam Load Cell

Parallel Beam Load Cell

Spoke Type Load Cell

S Type Load Cell

Weighbridge Load Cell

Micro Load Cells

Platform Scale Load Cell

Weight Scale Sensor

Conveyor Belt Load Cell

Elevator Door Sensor

Industrial Automation Sensor

Scale Load Cell

Forklift Scale Sensor

Shelf Weight Sensor

Strain Gauge Sensor

Load Cell Sensor

Load Cell Weighing Scale

Pressure Sensor

Water Level Pressure Sensor

Application scenarios of industrial tension and pressure sensors